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6 Engine Assy Drawing/Parts List 600 Engine Assembly is somewhat ambiguous; a number of parts appear twice, with different part numbers, e.g. 607 Crank Shaft and 663 Crank Shaft. In these cases, the part number that showed up on the parts list as well as on the drawing, was chosen. It was noticed that (the end of) 607-663 Crank Shaft was very soft and great care has to be taken not to damage it while dismantling the engine. It is recommended to make a stout brass cup that neatly fits over the end of the crankshaft, to protect the shaft end while applying a few blows with a hammer. The Engine
Brackets, LH and RH and the Bolts for attaching the engine to the
frame are not listed in the Part Lists. Photograph and dimensions wanted of 654-Clip, HT. Wire The inlet port is positioned at the rear side of the cylinder, the exhaust port at the left hand side and the scavenging port at the right hand side.At the front side, the cylinder wall is uninterrupted. The piston skirt
has holes in its circumference, mainly around the scavenging port. Is there anyone who knows what the holes in the piston skirt are for? Timing diagram: The timing diagram is based upon measurements on the good running engine No. 2173. The values in red between brackets are measured on spare engine No. 1108, with the ignition set exactly on the arrow. All values are converted into mm. Stroke: 2.75” 70 mm Bore: 2.5” 64 mm Capacity 13.5 cu.in 221 cc Compression ratio 2,76 : 1 Effective height piston: 3 1/32” 77 mm Length connecting rod: 5 ¾” 146 mm Exhaust port opens and closes 71° (74°) before / after BDC Scavenging port opens and closes 61° (57°) before / after BDC Inlet (carburettor) port opens and closes 49° (51°) before / after TDC Ignition (contact breakers to open) 4 mm before TDC = 25° (3,5 mm = 23°) Rule of thumb for these type of engines 10% of stroke=7 mm bef’re TDC=33 ° Contact breakers close (10,5 mm) after TDC = (43°) Recommended sparking plugs (Source, Martin Philp): Champion D16 or NGK A6
Ben Geutskens September 2014
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